VW 4-Speed Manual Transmission Gasket Kit – 111-398-005ABR The 111-398-005ABR is a comprehensive sealing solution designed for the full overhaul or maintenance of vintage Volkswagen 4-speed manual transmissions. This kit includes all the essential paper gaskets, rubber seals, and O-rings required to prevent gear oil leaks from the transmission case and nosecone. Maintaining a leak-free gearbox is critical for air-cooled Volkswagens, as low oil levels can quickly lead to overheating and catastrophic failure of the synchronizers and gears. Whether you are performing a complete bench rebuild or simply replacing a leaking nosecone, this kit provides OE-quality components that match the original factory specifications. Using a dedicated gasket kit ensures that all mating surfaces are properly sealed without the need for excessive RTV silicone, which can break off and clog internal oil passages. Detailed Vehicle Compatibility This kit is specifically designed for 4-speed manual gearboxes: VW Beetle (Standard): 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977 VW Super Beetle: 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979 VW Bus (Type 2): 1961, 1962, 1963, 1964, 1965, 1966, 1967 VW Karmann Ghia: 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974 VW Thing: 1973, 1974 VW Type 3: 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973 Product Highlights & Features Comprehensive Sealing Set: Includes the nosecone gasket, gear carrier gasket, and various O-rings to address common leak points. Precision-Cut Paper: Manufactured to the exact thickness and hole pattern of the original Volkswagen blueprints to ensure proper case alignment. Durable Materials: Gaskets are made from high-density materials that resist the chemical breakdown typically caused by modern gear oils and temperature cycles. Direct OE Replacement: Designed as a drop-in replacement for the factory 111-398-005ABR part number, ensuring compatibility with stock 4-speed cases. Technical Specifications Part Number: 111-398-005ABR Transmission Type: 4-Speed Manual (Swingaxle or IRS) Kit Contents: Nosecone Gasket, Main Case Gaskets, O-Rings, and Seals Material: High-Grade Gasket Paper and Nitrile Rubber Installation & Maintenance Tips Clean the Mating Surfaces: For a perfect seal, use a scraper and brake cleaner to remove every trace of the old gasket material. Even a tiny speck of old paper can cause a persistent weep. Check the Nosecone: While the nosecone is off, inspect the hockey stick (shift finger) and the nosecone seal. If the seal is hardened, gear oil can migrate into the shift rod tunnel. Avoid Excessive Sealant: A very thin smear of non-hardening gasket sealer can help the paper gaskets seal against slightly pitted surfaces, but do not over-apply. Inspect the Drain Plug: When refilling the transmission after installing this kit, check your magnetic drain plug for excessive metal shavings. This is the best time to diagnose internal wear. 111398005ABR 46580F2@ 77005 98-2077-B
