Raytools BF03S 3kW Robotic Wobble Welding Head Control Kit

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The BSE200 brings laser, wobble-head, wire-feeding, shielding-gas, process-library, monitoring, and log functions into one control workflow, while the BF03S provides a compact, water-cooled optical head with adjustable wobble patterns, amplitude, and frequency. Compared with conventional laser welding, the BF03S uses a controlled beam sweep to widen the weld seam. This can improve process stability, repeatability, and seam formation, and helps maintain weld quality when a workpiece joint has a certain gap. Adjustable wobble mode, amplitude, and frequency also make it easier to optimize parameters for different materials and joint shapes. Best For Robot and multi-axis platform laser welding systems that require coordinated laser, wobble-head, wire-feeding, and shielding-gas control. Welding thin stainless steel, steel, galvanized sheet, copper sheet, and aluminum-alloy sheet. Applications in power batteries, automotive manufacturing, hardware, and electrical-appliance production. Integrators that need external process selection, offline process recall, status monitoring, and alarm or operation records. Bundle Components Component Documented Function BF03S Wobble Laser Welding Head 3,000 W maximum laser power, QBH interface, integrated CCD and industrial lens, built-in touch display, full-body water cooling, and enclosed dust-resistant optical construction. BSE200 Control System Control-box hardware with touchscreen HMI software for laser control, wobble-head control, wire-feeding control, shielding-gas control, process management, monitoring, and logs. BF03S DB9 External-Control Cable The BF03S manual identifies a DB9 external-control cable as supplied with the welding head. The manuals do not provide a complete carton-level packing list for the combined bundle. Confirm all cables, power supplies, touchscreen hardware, monitor, blue-light source, and other accessories before ordering. Key Features BF03S Welding Head Lightweight 3 kg design reduces robot load; integrated motor and drive simplify wiring. Eight wobble trajectories are available from the welding head's built-in display, with adjustable wobble size and frequency and support for offline automatic operation. Four independently configurable head programs (0-3) can be selected on the display or through external I/O. Integrated motor driver helps reduce interference associated with an external driver and long motor signal cable. Integrated CCD camera and industrial lens support real-time viewing when used with an external monitor and blue-light source. Fully enclosed, dust-resistant structure protects the optical section; full-body water cooling uses dedicated inlet and return connections. BSE200 Control System Combines preset laser-waveform and offline-recall functions with wobble-head, wire-feeding, and shielding-gas control. External robot or platform I/O can select up to 32 process numbers through coded input signals. Basic and advanced process pages cover laser power, frequency, duty cycle, ramp-up and ramp-down, wobble parameters, wire-feeding timing, and material-thickness records. Advanced processes support editable multi-segment power curves with up to 10 variables. Wire-feeding output can work with a finished wire feeder or provide pulse and direction signals for a stepper or servo motor. Monitoring pages display laser, wire-feeding, gas-valve, process-selection, airflow, galvanometer, communication, and analog-output status; the log page records operations and alarms. BF03S Specifications Parameter BF03S Maximum Laser Power 3,000 W Weight 3 kg Collimation Focal Length 100 / 125 mm Focusing Focal Length 200 / 250 / 300 mm Scanning Range X: 0-5 mm; Y: 0-5 mm Maximum Frequency 500 Hz Clear Aperture 20 mm Fiber Interface QBH Head Power Requirement ±15 V DC, 3 A Built-in Head Programs 4 programs (0-3) Built-in Display Wobble Trajectories 8 For the BF03S built-in controller, wobble frequency depends on scan size: the manual states up to 500 Hz at 1.5 mm or below and up to 300 Hz above 1.5 mm. BSE200 Control Capabilities Function Documented Range or Interface Main Control Power 24 V DC, greater than 1 A Galvanometer Power for XY2-100 Head ±15 V DC, 3 A or greater Head-Control Protocol XY2-100 through DB25 Touchscreen Connection 24 V power with RS485 + RS232 communication External Process Selection Up to 32 process numbers (0-31) by coded robot/platform I/O Laser Power in Basic Process 0-3,000 W Laser Frequency 0-50,000 Hz Laser Duty Cycle 0-100% BSE200 Wobble Patterns 5: point, line, square, circle, and figure-eight Wobble Frequency 0-500 Hz in process settings Wobble Amplitude 0-10 mm in the BSE200 interface; actual output remains subject to the connected head's range Rotation Angle 0-360°; clockwise or counterclockwise Wire-Feeding Speed 0-100 mm/s Power Curve Up to 10 editable time/power segments Laser Interface 0-10 V power analog output and 0-24 V modulation output; a separate interface is required for IPG YLR-K lasers Integration Notes The BSE200 advanced settings include communication selection for the BF03S. The BSE200 is offered in rail-mount and standard control-box versions. The manual states that their functions are the same; mounting-hole positions and color differ. The BF03S requires circulating cooling water. For air-knife protection, connect dry, clean compressed air; for direct-blow protection, connect the applicable shielding gas. The BF03S camera and industrial lens are installed and centered at the factory. An external monitor and a customer-installed 12-24 V blue-light source are used for the documented viewing arrangement. The BF03S's eight built-in trajectories and the BSE200's five selectable wobble patterns refer to different control interfaces. Choose and commission the operating mode according to the final system architecture. Before Ordering Confirm the laser source model and interface, selected BF03S focal-length configuration, BSE200 enclosure version, robot or platform I/O, wire-feeding method, cooling-water circuit, shielding-gas arrangement, power supplies, monitor requirements, and all required cables. IPG YLR-K laser sources require a different BSE200 laser interface. Safety & Maintenance The BF03S manual identifies the product as Class 4 laser equipment. Use wavelength-appropriate laser protection and prevent eyes or skin from entering the laser path. Disconnect power before installation or maintenance, never plug or unplug connectors while energized, and ensure that protective earth is reliably connected. Inspect both BF03S protective lenses before the first use each day and clean or replace contaminated or damaged lenses. Installation, troubleshooting, and maintenance must be performed by qualified personnel. Keep the system away from moisture, overheating, oil, corrosive gas, and severe weather. FAQ What does this BF03S + BSE200 bundle control? The BF03S performs the optical beam wobble and provides the welding-head optics, cooling connections, camera, and local display. The BSE200 coordinates laser output, wobble-head operation, wire feeding, shielding gas, external process selection, monitoring, and logs. How many wobble patterns are available? The BF03S built-in display documents eight trajectories. The BSE200 process interface documents five patterns: point, line, square, circle, and figure-eight. The available selection therefore depends on which control interface is being used. Can the BSE200 be integrated with a robot or multi-axis platform? Yes. The system is designed for robot and multi-axis platform laser welding. External I/O can select up to 32 process numbers, and the controller provides laser, wire-feeding, gas, status, and alarm interfaces. Does the bundle include the laser source, chiller, wire feeder, monitor, and blue-light source? The supplied manuals do not define these items as part of a complete combined-bundle packing list. Confirm the final scope of supply before ordering. Is the system compatible with every fiber laser source? No universal compatibility is stated. The standard BSE200 laser interface applies to general laser sources other than IPG YLR-K; the manual instructs users of YLR-K sources to request a different laser interface. Show more