Maple 20 AFP Pump Manufacturer: Binks Part Number: 104016 Description: Maple 20 AFP Pump The Maple Pump is our advanced, air operated, horizontal piston pump for automotive and general industrial applications. This range of precision engineered pumps is designed to handle modern shear sensitive solvent and waterborne paints as well as pure solvents and other paint shop materials. The Maple Pump design combines an energy efficient air motor with our low shear fluid section technology providing a smooth consistent flow of material for both automatic and manual spray gun systems. Features: Low Ice lubricant free air motor with patented quick exhaust technology removes the risk of valve icing Enclosed Bellows Seals – no exposed seals eliminating shaft packing lubrication and significantly reducing pump maintenance Stainless steel fluid sections, ideal for waterborne, or solvent based paints Tungsten Carbide ball seats and ceramic coated pistons ensure maximum, trouble free operating life Equal thrust on each stroke produces a smooth, even paint flow Control valve metal spool and sleeve for long life, incorporating our patented magnetic detent to eliminate stall conditions Fluid connections guarantee a smooth internal flow and eliminate paint pockets for to ensure a superior finish 5 year pump warranty on materials and workmanship Specifications: Ratio: 4.2:1 Maximum air inlet pressure: 7 bar [101.5 psi] Maximum fluid pressure: 29.4 Bar [426psi] Nominal pump stroke: 40mm [1.57 in] Nominal flow volume / cycle: 0.475 Litres [0.125 US Gall] Output @ 60 cycles / min: 28.4 Litres / min [7.5 US Gall / min] Maximum recommended continous cycle rate:Cycles/min 20 Maximum recommended intermittent cycle rate:Cycles/min 40 Fluid inlet connection: 1" Sanitary Fluid outlet connection: 3/4" Sanitary Compressed Air Inlet 3/8" NPS / BSPP MALE Air volume / cycle @ 3.1 bar/45psi: 9.5 l/m [0.33 SCFM] Air volume / cycle @ 6.2 bar/90psi: 18.5 l/m [0.65 SCFM] Air consumption @ 15 cycles/min and 6 bar [87 psi] air inlet pressure: 283 l/m [10 CFM] Air consumption @ 30 cycles/min and 6 bar [87 psi] air inlet pressure: 566 l/m [20 CFM] Air Quality ISO 8573.1 Class 3.3.2 # See Note Dirt: 5 micronsWater: -20°C @ 7bar [940ppm]Oil: 0.1mg/m³ Weight: 30 kg / 66 lbs # Note:Class 3.4.2 Air Quality (Refrigerant dried - water +3ºC@7bar) may be used, however, above 15 cycles/minoptional heavy duty mufflers 192821 or piped exhaust system should be used, if used continuously. Main Pump Assembly Ref. No. Part No. Description Qty 1 193704 AIR MOTOR ASSEMBLY 1 2 ----- FLUID SECTION ASSEMBLY 2 -- ----- -------------------------- -- 81 192777 MUFFLER 2 82 192845 INLET MANIFOLD 1 83 192846 OUTLET MANIFOLD 1 84 192009 1” & 1½” SANITARY CLAMP 4 85 192206 1” SANITARY GASKET 4 86 207-12333 BOTTLE 2 87 193680 ¼” BSPT NIPPLE 4 88 193681 ¼” ELBOW 2 Air Motor Assembly Item No. Part No. Description Qty 3 0115-010102 MAIN AIR VALVE ASSEMBLY 1 4 161992 Ø177.5 x 2.62 VITON O-RING 2 5 161993 Ø20.35 x 1.78 VITON O-RING 2 6 161994 Ø4.47 x 1.78 O-RING 4 7 161995 Ø19.5 x 3.00 O-RING 2 8 162702 PISTON SEAL 1 9 162703 SHAFT SEAL 2 10 162704 SHAFT BEARING 2 11 163920 M6 x 30 LONG CAPHEAD SCREW (ST ST) 4 12 165108 M8 SPRING WASHER (ST ST) 16 14 165528 M4 x 16 LONG CAPHEAD SCREW (ST ST) 4 15 165963 M8 HEX NUT 16 16 165964 M12 x 40 LONG GRUBSCREW (ST ST) 1 17 177038* M10 x 12 LONG BUTTON HEAD SCREW 4 18 165970 M4 PLAIN WASHER (ST ST) 4 19 165971 Ø4 SPRING WASHER (ST ST) 4 20 192374 RETAINING NUT 2 21 192579 KNIFED BELLOWS 2 23 192757 CYLINDER 1 24 194599* END PLATE 2 25 192841 PISTON SHAFT 2 26 192842 PISTON 1 27 192761 CYLINDER STUD 6 28 192762 CYLINDER STUD (LONG) 2 29 192843 BELLOWS SPACER 2 30 192764 PUMP BRACKET 2 31 0115-010037* POPPET VALVE ASSEMBLY 2 32 192799 ⅛” BSPP VENT PLUG 4 33 192812 EXHAUST ADAPTER 1 * - NOTE: pumps with serial numbers lower than 53971 are fitted with previous design level components whichare not compatible with later built units shown in the table above – for those with lower S/N than 53971, starreditems are:Item 24: 2x 192758 [End plate]Item 31: 2x 192765 [Pilot spool valve assembly]When ordering replacement parts, ensure correct part numbers are given. If in doubt, please contact CustomerServices quoting model type and serial number shown on pump nameplate. Main Air Valve Assembly – 0115-010102 Ref. No. Part No. Description Qty 40 0115-010097 VALVE BLOCK ASSEMBLY 1 41 0115-010015 SPOOL & SLEEVE ASSEMBLY 1 42 0115-010016 BUMPER 2 43 0115-010017 MAGNET 2 44 0115-010018 END CAP 2 45 192813 QUICK EXHAUST VALVE CAGE 2 46 0115-010020 QUICK EXHAUST VALVE DIAPHRAGM 2 47 0115-010021 Ø36 x 1.5 O-RING 2 48 0115-010049 Ø20 x 2 O-RING 2 49 0115-010073 M4 x 12 LONG BUTTON HEAD SCREW 8 50 0115-010107 ⅛” BSPT PLUG 1 51 0114-014657 ¼” BSPP PLUG 1 52 180584 ⅜” NPS/BSPP UNIVERSAL AIR INLET FITTING 1 Fluid Section Ref. No. Part No. Description Qty 55 192376 CERAMIC COATED PISTON 1 56 192717 DYNAMIC CHAMBER 1 57 192378 PISTON SEAL 1 58 192844 OUTLET BLOCK 1 59 41-4404 BALL CAGE 2 60 194179 FLANGE ADAPTER 2 61 41-4416 SEALING WASHER 2 62 41-4418 PLUG 1 63 41-4427 DRAIN ADAPTER 1 64 165123 M10 SPRING WASHER 8 65 165947 M10 x 35 LONG CAPHEAD SCREW 8 66 237-702 5/16” UNC x 2.25” LONG CAPHEAD SCREW 8 67 192833 SEAT 2 68 192382 Ø 25.4 BALL 2 69 192712 Ø37.82 x 1.78 O-ring - PTFE 6 70 41-4415 PISTON BOLT SEAL 1 71 164031 ½” UNF x 1” LONG HEX. HEAD SCREW 1 Spare Parts: Fluid Piston Seal Kit 250723 Fluid Piston seals Fluid O-rings Manifold seals Knifed Bellows Air Motor Seal Kit 250618 Air Piston Seal Shaft seals and bearings All O-rings QEV diaphragms *Control Valve Kit 250628 Pilot Valves inc. O-rings Main Valve inc. O-rings +*Poppet Assembly 0115-010037 +Main spool & sleeve valve assembly 0115-010015 +Recommended spare parts for continually running pumps *Alternative parts required for pumps before serial number 53971 fitted with Pilot Spool Valve Assembly:250620 - Control Valve Kit192765 - Pilot Spool Valve Assembly Accessories: 1” Sanitary Gasket 192206 1” Sanitary Clamp 192009 Seal Insertion Tool (For Shaft seal) 502608 Bellows Assembly Tool 502377 Kluber Isoflex Topas NB 52 (Grease type #) (50 ml Tube) AGMD-010 Exhaust Tube Adapter (1” NB hose) (For piped exhaust) 192779 1” Manifold Plug (For piped exhaust) 192803 1” BSP Heavy Duty Mufflers (Recommended for high pump pressures and cycle rates.) 192821 Literature: Brochure Manual Binks charges a significant fee to drop ship orders of less than $250.00. Therefore, any parts orders under $250.00 will be added to our stocking orders and then reshipped to you. If you need these products faster you can contact us for an expedited drop shipping fee. Contact: 503-545-3176
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