Castle TSM-12 Benchtop Pocket Hole Machine
The TSM-12 benchtop pocket cutter machine is designed very similarly to Castle’s original pocket cutter. These machines have an amazingly long service life, and on the rare occasio n when one becomes available in the used tool market, it tends to sell quickly and at a price that’s close to the current MSRP. The TSM-12 routs the 6 degree, low-angle Castle Pocket with no tear out in less than 2 seconds. The superior low screw angle minimizes joint shift while providing strong, stable joints. The TSM-12 uses standard 110V electric, and does not require any shop air, so it’s ideal for jobsites, small shops, or the weekend woodworker. Each TSM-12 is equipped with a Bosch 1617 Router with a 3/8” three-flute solid carbide router bit for cutting the pocket and a Bosch Colt Router with a 9/64” premium drill bit for drilling the pilot hole. The TSM-12 requires minimal set-up, so you’ll quickly be creating Castle quality with every pocket you cut. Features Cuts the Castle 6° low-angle pocket, for strong, stable, tight, and superior joints Equipped with: Bosch 1617 Router with a 3/8” three-flute solid carbide router bit for cutting the pocket Bosch Colt Router with a 9/64” premium drill bit for drilling the pilot hole Low-angle pockets minimize the need for clamping during assembly Wider throat opening for thicker stock – accommodates stock from 1/2"to 1-1/2" thick Adjustable web for handling various pocket screw lengths Integral work clamp and pocket cutting lever are ergonomically positioned for fast pocket cutting Two, integrated dust port knockouts for Shop Vac or 4" hose sizes Easy maintenance and bit changing Requires only basic, 110V power Durable, solid surface work top TSM-12 comes factory tested with minimal set-up required Specifications Router: Bosch 2.0hp #1617 Router Motor Drill: Bosch Colt 1.0hp #PR20EVS Router Bit: Premium 3/8” Solid Carbide, Rough Mill Drill bit: Premium 9/64” Brad and Spur TiN-Coated Bit Power req: 110V, 15 amps Shipping weight: 65 lbs Footprint: 13.5W x 20L x 20H Downloads TSM-12 Setup Video TSM-12 Product Manual Take a look at the media reviews on our TSM-12 Why Choose Castle? Castle stands alone as the American manufacturer who pioneered pocket cutting technology and machinery – we invented the first pocket cutter capable of creating low-angle, 6° pockets. Since Castle was the very first manufacturer to design and build these machines, the Castle brand became synonymous with “Low-Angle Pocket” which is why we, and many others, refer to “The Castle Pocket” to this day. We’ve been making pocket cutting machines since 1985 and were awarded the very first patent in the industry. And, since we never rest on our past accomplishments, as the result of Castle’s continued product innovations and improvements, many additional patents have been awarded to us for our expanded range of pocket cutters and for our latest machine, the CSI 1.5D Pocket Cutter/Screw Inserter. We make and assemble everything in Petaluma, California, and our products are manufactured to the highest standards. We also manufacture world-class assembly tables, accessories, and tooling. Our products are virtually unsurpassed when it comes to service life, durability, ease of maintenance and simplicity in user training. Just about anyone can master any of our machines with minimal training. We are committed to our customers, dealers, and machine operators, and take pride in our friendly and effective customer service. We are pleased to have contributed to the ever-growing use of pocket joinery. About Castle We use local vendors wherever possible and as an American machinery manufacturer, Castle champions the cause of the American entrepreneurial woodworker. We develop products that support woodworking shops of all sizes in their efforts to be productive and successful. It all started when founder Max Durney, then a partner at an architectural millwork firm, was trying to find an assembly solution for store fixtures he was shipping overseas. Max wanted to produce fixtures that could be shipped flat, site-assembled, and which would have strong, stable joints when put together. Max solved his dilemma by creating an entirely new joinery method: pocket cutter joinery. This new method included machining a pocket using a router, drilling a pilot hole from the opposite side, and then fastening the parts with screws through the pocket into the adjoining part. Many years and numerous patents later, Max’s solution is still known today, industry-wide, as the “Castle low-angle pocket.” At Castle, our dedication to quality, service, and support is evidenced in our products and in our loyal customer base. We strive to always deliver value to our customers, market partners, suppliers, and employees. FAQs HOW DO I FIND MY SERIAL NUMBER On My TSM-20/21?Facing the front of your machine, the serial number is located at the top left side under the work-top. The serial plate is silver and red and indicates your 5 digit number. WHAT TYPE OF WARRANTY DO YOU OFFER?Castle Machines are warranted for one (1) full year from the date of purchase against workmanship or material defects under recommended use and service. Castle, Inc. is not liable for failures or injuries due to negligence, misuse, alteration, unauthorized service, or accidents. If you have a warranty issue, please contact your Castle Dealer or Castle, directly. To receive a call back, leave a message with your name and telephone number, model number, serial number, and a brief description of the issue. We will get back to you as quickly as possible. How Is The Castle 110 Different From The Basic Pocket Jigs That Use A Drill Bit? There are several major differences. The biggest one is the Castle 110 cuts a 3-degree pocket while the pocket joinery drill guides (using a “2-step” drill bit) drill 15-degree pockets. Why does this matter? Since the screw enters at such a low angle (3 degrees) there is a lot less chance of the two work pieces shifting while assembling them. Another major difference is the Castle 110 cuts the pocket with a router (uses a solid carbide downcut spiral router bit). This means the pockets are crisp and clean even in composite materials like plywood. This is important because you can cut clean pockets on composite materials like plywood and it doesn't destroy the outer veneers like the 2-step drill method. Also, since the Castle pocket are so clean, our pocket plugs blend in much better. Please see the photo below showing cutaway joints of the 15-degree pocket hole next to the Castle 3-degree pocket. The image shows the shifting/misalignment that can occur, and also highlights just how close the screw tip is to the edge on the 15-degree pocket. A typical failure/fracture can occur right at the tip of the screw where it is closest to the edge, leaving a visible fracture on the surface of the work and creating a weaker joint. The Castle joint is typically much stronger due to the screw being closer to the center of the work piece. What Thickness Of Material Can I Use With The 110?The Castle 110 was designed for material thicknesses from ½” to 1”, but can handle materials down to 7/16” and up to 1 ½” thick. When cutting pockets materials thicker than 1”, we recommend pocketing both sides of the material for stronger joints. Are Clamps Still Needed While Assembling The Joints?We encourage woodworkers to try the “no-clamp” method with the 110. If you have been using clamps with your current pocket joinery you might be more comfortable continuing the use of clamps. Since the Castle 110 produces a low angle pocket, the chance of any shifting overpowering clamps is practically zero. This is a known problem the 15-degree drill guides. In general, the low angle really minimizes a lot of problems that frustrates woodworkers with pocket joinery. Any Tips On Using The “No Clamp” Method?Softer woods are typically a little easier than hardwoods when using the "no clamp" method. And of course, straight-grained woods without knots make this process even easier. In woods like oak, the combination of hard and soft grains can contribute to a misaligned screw start by the screw tip diverting to the soft grain. To combat this, you can either run the screw spin backwards briefly or use low pressure at the start. In both cases, it will dig a starting hole more centered with the pilot hole. While the "no clamp" method does take a bit of practice, we recommend clamps if the user is more comfortable with them or if it is a critical joint that absolutely must not shift. In all cases, the Castle 3-degree pocket greatly reduces angular screw pressure to make accurate assembly easier and faster. How Do I Change The Router Bit?We have a great video on changing the router bit changing the router bit. Also, there is a great tutorial in the user manual. Here is the link to the manual. What Screws Are Recommended?Castle Torx screws are required to maintain the 3-degree pocket geometry. We currently sell them in 1 ¼” and 1 1/2” lengths. Washer head screws are not compatible with the Castle 110 Pocket system. What Screw Lengths Do I Use?In general, use 1 ¼” screws on ½” stock and 1 1/2” screws on ¾” and up material. Since the web is adjustable on the Castle 110, you can finetune the length of screw you have to the thickness of the material you are using. We recommend cutting a test pocket to test if enough thread “stick-out” to bite onto the opposing part. What Is The Web? The web is the distance from the end of the material to the start of the pocket. The web is important because you can adjust the web so that you have the appropriate amount of screw thread “stick-out” that will enter the opposing part. The 5 adjustable web settings is a very unique feature of the Castle 110. Does The Castle 110 Need To Be Adjusted To Use Different Thicknesses Of Materials?In general, you can just adjust the web with regards to your screw length and material thickness. If pocketing 7/16” to 5/8” material, simply place the included overlay plate on the work deck and proceed as normal. The router bit height does not need to be changed. Does It Take Longer To Cut A Pocket With The Castle 110?The short answer is no. With proper technique and practice you can cut pockets in the same amount time or even shorter than it takes to drill pockets with a 15-degree pocket hole jig. Does The Castle 110 Only Cut A Partial Pilot Hole For The Screw? No. Unlike 15-degree pocket hole methods, Castle pilot holes are a "through" hole. The 15-degree drilling method leaves a dimple or trash right at the end of the pilot hole. This dimple/trash material can fall out during assembly and remain between the 2 surfaces causing the joint to not fully close. Glue can complicate the matter since it will hold the trash when applied to the joint. Since the Castle pilot hole is drilled all the way through (our direction of the drilling also helps), dimpling/trash is not a problem. How Do I Support Long Parts Or Larger Panels?Material supports can be quickly made by taking scrap wood and screwing them together at 90 degrees. A scrap of 2x4 and a piece of plywood at the same height of the work table work great. Simply screw the two pieces together and clamp the support to your bench. The Castle 110 is also mobile. While most of the time the user may want the unit clamped to a bench, you can bring the Castle 110 to the work. Let’s say you have a large case side sitting on saw horses and it need screw pockets around the perimeter. You can simply move and clamp the 110 around the perimeter to cuts pockets. Also, your drilling away from you and not towards you in that scenario which can be a benefit in a lot of cases. I Have Never Heard Of Castle Before, Who Is Castle?Castle has been making screw pocket machines for about 35 years. In the commercial world, the Castle pocket is somewhat the "Kleenex" for pocket cutters. Our smallest machine (beside the 100 and the 110) is a bench top model called the TSM-12. Most of our pocket cutters are floor units about the size of a table saw. We even have a model called the CSI that not only cuts the pocket, but pre-inserts a screw in about 1.5 seconds. The 110 is nice because it’s not only small and affordable, it cuts the same great Castle pocket. Do You Offer Plugs To Cover The Pocket Holes?Yes. We offer plugs in white oak, red oak, maple, cherry, and ash. Do I Need To Glue The Joints I Assemble With Screw Pockets?Most Castle screw pockets are strong enough that glue is not necessary. One area we recommend glue is when 2 mating surfaces are visual and finish will be applied. Glue will bond the joint so that the 2 surfaces can’t expand/contract over time at different rates. Otherwise, you will eventually see a slight “lip” as the wood moves. Some woodworkers may choose to glue all joints. Do You Sell A 230v Version For Europe?Currently, we do not offer a 230v European version of the 110. Please check back around September-November 2021. Technical Documents & Operator Manuals CASTLE 110 Castle 110 Operator Manual Video on how to properly set the stock thickness and clamping pressure TSM-12 TSM-12 Operator Manual V2 (For Serial Numbers 121461 and later) TSM-12 Operator Manual V1 (For Serial Numbers before 121461) TSM-12 Operator Manual V1 (Spanish) Dust Panel DXF file links: For Serial Numbers up to 121460: Dust panel with cord in the rear. Dust panel with cord in the front. For Serial Numbers 121460 and up: Dust panel with cord in the rear. Dust panel with cord in the front. TSM-22 TSM-22 Operator Manual for Serial #68261 and above PLC version TSM-22 Operator Manual for serial numbers up to 68260 TSM-22 Quick Start Guide TSM-22 DIAGNOSTIC MANUAL for Serial #68261 and above PLC version TSM-22 DIAGNOSTIC MANUAL for serial numbers up to 68260 TSM-31 TSM-31 Operator Manual TSM-31/TSM-35 DIAGNOSTIC MANUAL TSM-31 Switch Testing Instructions TSM-31 Change the Drive Belt TSM-31 Assembly Drawing & Parts for Serial #63658 and above TSM-31 Assembly Drawing & Parts for Serial #61825 to 63657 TSM-31 Wiring Diagram - Serials numbers 66394 and above TSM-31 Wiring Diagram - Serial numbers up to 66393 TSM-31 Wiring Diagram - Older models with Air Pressure Switch TSM-35 TSM-35 Operator Manual TSM-31/TSM-35 DIAGNOSTIC MANUAL TSM-35 Switch Testing Instructions TSM-35 Change the Drive Belt TSM-35 Assembly Drawing & Parts for Serial #60343 and lower TSM-35 Assembly Drawing & Parts for Serial #60344 to 61824 TSM-35 Assembly Drawing & Parts for Serial # 61825 and 63657 TSM-35 Assembly Drawing & Parts for Serial #63658 and higher TSM-35 Wiring Diagram - Sprecher Schuh without Air Pressure Switch TSM-35 Wiring Diagram - Sprecher Schuh without Air Pressure Switch with Older Style Transformer TSM-35 WiringDiagram - Siemens with Air Pressure Switch AT-RACE 8 AT-Race 8 Operator Manual AT RACE 12 AT Race-12 Operator Manual DISCONTINUED PRODUCT DOCUMENTS Castle 100 Castle 100 Manual TSM-10 TSM-10 Operator Manual TSM-11 TSM-11 Operator Manual TSM-20 TSM-20 Operator Manual TSM-20 Addendum to Manual (includes parts list) TSM-20 Wiring Diagram 3 Switches TSM-20 Wiring Diagram Older design with 4 Switches TSM-21 TSM-21 Operator Manual for Serial# 61064 and lower (Mead) TSM-21 Operator Manual for Serial# 61076 to 64233 (Parker) TSM-21 Operator Manual for Serial# 64234 and above (Bosch) TSM-21 Operator Manual for Serial# 64234 and above (Spanish) TSM-21 DIAGNOSTIC MANUAL for Serial# 61075 and lower (Mead Solenoids) TSM-21 DIAGNOSTIC MANUAL for Serial# 61076 and above (Parker/Humphrey Solenoids) includes Mead units that have been upgraded with the Solenoid Upgraded Kit TSM-21 Adjusting Pressure Regulator TSM-21 Pneumatic Diagram for Serial# 61064 and lower (Mead) TSM-21 Pneumatic Diagram for Serial# 61076 and higher (Parker) TSM-21 Assembly Drawing & Parts for Serial# 61064 and lower TSM-21 Assembly Drawing & Parts for Serial# 61076 to 62480 TSM-21 Assembly Drawing & Parts for Serial # 64234 and above TSM-21 Assembly Drawing & Parts for Serial # 62481 to 64233 TSM-21 Wiring Diagram TSM-21 Parker Solenoid Upgrade Kit Installation Instructions TSM-21 Bosch Carriage Upgrade Kit Installation Instructions AT-5 AT-5 Operator Manual AT-8 AT-8 Operator Manual AT-8 DIAGNOSTIC MANUAL AT Clamp Cylinder Detail AT Clamp Cylinder Rebuild AT-8 OB AT-8 OB Operator Manual LB-23 LB-23 Operator Manual LB-23 DIAGNOSTIC MANUAL LB-30 LB-30 Operator Manual LB-30 Wiring Diagram 30 EXPRESS 30 Express Operator Manual EQUALIZER EDGEBANDER Equalizer Operator Manual Equalizer Wiring Diagram Serial# 63548 and Lower Equalizer Wiring Diagram Serial# 63549 to 63806 Equalizer Wiring Diagram Serial# 63807 and Higher EB-2 EDGEBANDER EB-2 Edgebander Operator Manual