Custom printed shipping boxes, made in Sydney Hero custom shipping boxes are 100% recycled, fully customisable mailing boxes printed edge-to-edge in our Sydney warehouse designed to give your customer the best unboxing experience possible. Choose from five standard sizes or order a fully custom size, in full-colour or single-colour print, from a minimum order of just 10 boxes. Built from Australian post-consumer recycled board and corrugated 35–85% thicker than the average mailer box, every Hero box is fully recyclable, ships flat-packed, and is made by the Hero team locally, meaning faster turnaround, more flexibility, and a lower carbon footprint. Perfect for shipping your products to customers (and keeping them safe), PR boxes and Influencer gifting boxes. Must Read Before Ordering Custom Boxes Sizing tolerance: All boxes may have up to a 5mm sizing discrepancy. If exact dimensions are critical, email [email protected] as soon as you order. Read the artwork guidelines before you upload your design Logos must be vector (.ai, .eps, .svg, vector .pdf). Pixel-based logos will print blurry. Match board to design: dark colours and brown/black artwork should be printed on Kraft Brown; bright/light/full-colour designs should be printed on Kraft White or White/Brown Mix. Custom sizes have machine limits- if in doubt, contact us before ordering. Add 2–3 days for proof approval on top of the printing lead time. Peak periods add another 3–4 days. Our team prints what you send so double and triple check your artwork before approving the proof. We can't refund custom orders that have already been printed. Why choose Hero custom boxes 100% recycled Australian post-consumer cardboard, fully recyclable after use. Made & printed in Sydney - board sourced, manufactured and printed locally. Edge-to-edge full-colour print - or single-colour, on white or brown kraft. Low MOQ from 25 boxes - with bulk discounts that scale the more you order. Specifications Material 100% recycled corrugated cardboard, made from post-consumer paper. FSC certified. Board options Kraft Brown, Kraft White, or Kraft White/Brown Mix. Thickness 1.6mm, 2.2mm (E-flute) or 3mm (B-flute). We will choose the thickness for you based on the size of your box Print options Edge-to-edge full-colour or single-colour. Custom artwork, logo, or pattern. Standard sizes (internal L × W × H) 186 × 143 × 116mm · 227 × 157 × 75mm · 250 × 185 × 115mm · 300 × 190 × 77mm · 400 × 300 × 100mm. Custom sizes available. Sizing tolerance Up to 5mm discrepancy. Email [email protected] if you need exact measurements. Minimum order 10 boxes (single printed sample also available). Recyclability 100% kerbside recyclable. Shipped Flat-packed for efficient storage and freight. Manufactured & printed in Sydney, Australia Available custom box sizes Choose from five popular standard sizes — or enter your own dimensions when you select "Custom Size" in the size drop-down. Internal size (L × W × H) Best for 186 × 143 × 116mm Smaller, taller items — candles, jars, gift sets 227 × 157 × 75mm Apparel, books, flat goods 250 × 185 × 115mm Mid-size product bundles 300 × 190 × 77mm Larger flat items, framed prints 400 × 300 × 100mm Big orders, bulky apparel, multi-item packs Need a custom size? Select "Custom Size" in the size drop-down and enter your dimensions. Some size limits apply due to our machinery. If in doubt, email us first. Which board colour should I choose? The board colour you select determines how vibrant your printed artwork will look. Use this quick guide: Choose this board If your design is… White Kraft or White & Brown Kraft Mix Full-colour, bright, photographic, or has light/pastel tones Brown Kraft Black, brown, dark, earthy or kraft-style designs Still not sure? Reach out via our contact page and our team will help you pick the right material for your artwork. Pair your custom box with a compostable mailer HEROBOXES ship perfectly inside our HEROPACK compostable mailers. Use this pairing table to choose the right mailer size for each box: Box size (internal) Recommended HEROPACK mailer 227 × 157 × 75mm Medium (26.5 × 38cm) 186 × 143 × 116mm Large (36 × 48cm) 250 × 185 × 115mm Large (36 × 48cm) 300 × 190 × 77mm Large (36 × 48cm) 400 × 300 × 100mm XL (55 × 55cm) HEROBOXES also pair perfectly with HEROHEX Wrap, HEROTAPE and HEROLABELS for a complete branded unboxing experience. How custom box printing works From design to delivery, here's exactly what happens after you place your order: Design your box. Use our "Design Online" tool with revolutionary 3D rotating box previews or download our template files and email artwork from your own designer to [email protected]. Always read our Box Artwork Guidelines before uploading. Send a vector logo. If you're sending us a logo, please supply it as a vector file (.ai, .eps, .svg, or vector .pdf) so it doesn't pixelate Approve your digital proof. We'll send a digital proof within 2–3 business days of your order (allow an extra 2–3 business days during peak periods). We print & manufacture. Once approved, your boxes are printed and made in our Sydney warehouse in 7–8 business days (3–4 days extra during peak). Boxes ship flat-packed. Orders over 300 boxes may be split into smaller shipments to get them to you faster. Want to see one first? Order a single printed sample to test size, board and print quality before you commit to a full run. Pricing & minimum order quantity Our minimum order is 25 boxes, and the per-box price drops the more you order so the bigger your run, the better the unit rate. From 25 boxes: entry-level MOQ, perfect for testing branded packaging. 100–250 boxes: sweet-spot pricing for growing brands. 250+ boxes: please contact us directly for bulk pricing and lead-time confirmation. Printing & dispatch times Lead times start after you approve your digital proof. Add 2–3 business days for proof approval, and another 3–4 days during peak periods. Sample boxes Sample type Dispatch Basic logo print 3-5 business days Full-colour print 3–7 business days Bulk orders (full-colour) Order quantity Dispatch 25–100 boxes 7–10 business days 250–500 boxes 7-15 business days 1,000+ boxes 10-15 business days (can be split up for speed) 300+ boxes (split shipment) Up to 20 business days, may arrive across 2–3 deliveries Hero Packaging vs other box companies Not all custom box suppliers are built the same. Hero Packaging Other brands Pricing ✅ More competitive pricing ❌ Higher pricing Price matching ✅ We price match ❌ No price matching Manufacturing ✅ Printed in our Sydney warehouse ❌ Outsourced to third parties Account management ✅ Dedicated support ❌ No dedicated support Rush orders ✅ Available ❌ Not available Material ✅ 100% recycled board ❌ Virgin board Sustainability: Made in Australia, made to be recycled We're proud that our board is sourced, manufactured and printed entirely in Australia. Local printing means faster turnaround, greater flexibility, and a meaningfully lower carbon footprint than overseas-printed boxes. Every Hero box is made from 100% recycled Australian post-consumer cardboard and is fully kerbside recyclable at end of life. Get in touch Have a question about custom boxes, sizing, artwork, or bulk pricing? Our Sydney-based team is happy to help. 📞 Phone: 02 8006 1283📩 Email: [email protected]
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