MSK-HTBA-D is an automatic coin cell assembling system for high throughput coin cell batteries R&D. Manually load cell components on the pre-loading station, a robotic arm equipped with vacuum suction to pick up materials from pre-loading station and to transfer them to the assembling station. It is able to handle Max. 64 cells in dual-station glovebox under controlled atmosphere. The system equipped a electrolyte injection mechanism, followed by sealing function. The finished coin cells are transferred to the tray area. Features High Throughput & Automatically Assembly in the dual size of glove-box with < 1 PPM O2 and H2O to reduce impact of moisture and oxygen. (Click here for detailed glovebox specifications and information) CR 2032 Coin Cell or Half Cell Productivity: About 50 pcs/hour Visual-based verification applied for accurate assembling Voltage & Power AC220V±10%, Single Phase, 50 Hz Total Power: 5KW Glovebox Power Consumption: 1.5KW; Assembling Machine Power Consumption: 3.5KW Compressive Gas Compressed Inert Gas (0.5-0.7 Mpa) is required for the machine operation, please have it ready for use. Must use high-purity inert gas when operating it within the glovebox. Attention: If a gas cylinder is used, a two-stage pressure regulator must be installed on the gas cylinder to limit the pressure within the required working range for safe operation. Click here to learn the installation of a gas regulator. Utility Requirements Temperature: 25ºC±3%, Humility: 30 - 90 RH% If without the glovebox, it requires the dry room with dewpoint below - 40ºC 0.5 - 0.8 MPa dry compressive gas Battery Materials Dimensions Requirements Material dimensions are highly dependent on the cell assembling sequence. Please contact MTI for compatibility prior to purchase. Cathode: Ø12mm or Ø14mm Anode: Ø15.5mm, 1mm T; Ø15.6mm, 0.45mm T Separator: Ø16.2mm, 0.025mm T Spring: 15.4 mm in diameter Spacer: Ø15.4±0.1 mm, 1.2mm T Bottom case: 19.4 mm in diameter, 2.84 mm thickness Top case: 16.5 mm in diameter, 2.6 mm thickness Modules Three-aixs (XYZ) robotic arm facilitates assembling. Dual-chamber glovebox, four working positions Visual-based verification ensures accurate positioning during the assembling process. Sealing pressure is precisely adjustable. PLC control & HMI operation enable easy operations for users. Coin Cell Type CR 2032 Any other coin cell size die set could be customized at the extra cost Channels 8 x 8 layout 64 loading stations Electrolyte Injection Precise injection volume controlled by the peristaltic pump Two glass electrolyte injection reserviors are included in the standard package. Each reservior has a maximum capacity of 50 mL Assembling Sequence Two assembling sequences are available for CR2032 coin cell assembling. The negative assembling sequence is default, the positive assembling sequence can be configured upon request. Please contact MTI before purchase. Negative Assembling Sequence (default): anode case, spacer, anode, anode disc, separator, cathode disc, spacer, spring, and cathode case. Positive Assembling Sequence: cathode case, cathode disc, separator, anode disc, spacer, spring, and anode case. Different assembling sequences can be customized upon request. Please contact MTI for details. Accuracy Assembly Deviation: ± 0.5 mm Dimensions & Net weight Main glove box chamber size: 1950mm x 1200mm x 2050mm (L x W x H) Dimensions of the system: 3950mm x 1200mm x 2050mm (L x W x H) Net Weight: About 1.5T Optional The number of cathodes, anodes, separators, and liquid electrolyte might be customized based on the demand Any size of coin cell dies set could be customized at an extra cost The system can be built for dry room operation without a glovebox Compliance NRTL certification is available upon request at an extra cost MTI has granted the patent 201910865725.X and 201921549404.0 for this High Throughput Coin Cell Assembling System MSK-HTBA since September 2019. MTI has granted the United State Patent US 11,508,983 B2 for the AUTOMATED BATCH SAMPLE PREPARATION METHOD FOR BUTTON BATTERY since Nov, 22nd, 2022. Optional Pic. 1You may need hi-throughput round disc cutting (Pic. 1)
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