The Optrel Weldcap USA is a special-edition version of the popular Weldcap Series, combining the lightweight comfort of a flame-retardant welding cap with the protection of an auto-darkening welding helmet. Designed for welders who work in confined spaces, overhead positions, fabrication shops, and maintenance environments, the Weldcap USA provides exceptional mobility while maintaining professional-grade eye protection. It is a limited-edition model available while supplies last. Unlike traditional welding helmets, the Weldcap USA features a compact flip-down auto-darkening lens integrated into a flame-resistant cap design, providing significantly greater freedom of movement and a wider field of vision. Key Features Lightweight Welding Cap Design The Weldcap USA combines rigid protective components with flame-retardant textiles to create one of the lightest welding protection systems available. Benefits include: Reduced neck strain Improved mobility Greater comfort during long shifts Easier access in confined work areas Better overhead welding ergonomics The complete system weighs approximately 400 g (0.88 lbs.). Expanded Field of Vision The Weldcap's ergonomic nose-cutout design positions the lens closer to the eyes and provides: Up to 270% greater field of view than a standard 2" x 4.25" welding lens Improved peripheral visibility Better situational awareness Enhanced weld positioning accuracy Auto-Darkening Welding Lens The integrated welding filter automatically darkens when an arc is detected. Lens Specifications Light State: Shade 3 Dark Shade Range: Shade 9–12 Wide-angle detection sensor Automatic operation (no on/off switch required) UV and IR protection at all shade settings Grinding Mode Built-in grinding mode allows the user to perform grinding operations while maintaining a bright shade 3 viewing state. Benefits include: No helmet changes required Faster workflow transitions Improved visibility during prep work Flame-Resistant Textile Construction The textile cap assembly is manufactured from flame-retardant materials meeting: EN ISO 11611 Class 1 A1 + A2 protection ratings The textile components are removable and washable for improved hygiene and service life. Technical Specifications Specification Value Product Number 1008.702 Light State Shade 3 Dark State Shade 9–12 Sensors Wide-Angle Detection Sensor Optical Classification 1/1/2/2 Power Supply 2 × CR2032 Batteries Switching Time (Light to Dark) 0.16 ms Switching Time at 55°C 0.11 ms Dark to Light Delay 0.3 sec Viewing Angle Downward +37° Viewing Angle Sideward +25° Grinding Mode Yes (Shade 3) Impact Rating EN 175 F (45 m/s) Weight Approx. 400 g Operating Temperature -10°C to +60°C Storage Temperature -20°C to +80°C Warranty 2 Years Applications The Weldcap USA is ideal for: TIG Welding (GTAW) MIG/MAG Welding (GMAW) Stick Welding (SMAW) Gas Welding Spot Welding Micro Plasma Welding Maintenance Welding Structural Fabrication Pipe Welding Repair Operations Industrial Fabrication Benefits Superior Comfort The lightweight cap-style design significantly reduces fatigue compared to traditional welding helmets. Excellent Visibility The oversized viewing area helps welders maintain awareness of their surroundings and workpiece. Ideal for Tight Spaces The low-profile design works exceptionally well in confined work environments where conventional welding helmets can be restrictive. Easy Maintenance The textile components can be removed and cleaned, helping extend product life and improve hygiene. Included Features Auto-darkening welding lens Flame-resistant textile cap Wide-angle arc detection sensor Integrated grinding mode Adjustable headband system Replaceable CR2032 batteries