Process West Stage 2.3 Performance Package BA/BF STAGE 2 INTERCOOLER CORE The Process West Stage 2 Front Mount Intercooler Core for the Ford BA/BF Falcon is a 500 x 360 x 80mm bar & plate core, with hi-flow polished aluminium end tanks. This allows for smooth flow and effective cooling of the charge air entering the engine. THROTTLE BODY RE-LOCATION KIT The throttle body relocation was developed for a few reasons: To have the shortest possible intercooler piping length which gives maximum throttle response. To give a very neat engine bay appearance. To have a true 3 inch intercooler pipe size without bonnet rubbing issues. We have found that running 3 inch piping over the top of the engine into the factory throttle body position will cause rubbing on the under side of the bonnet. All components that make up the throttle body relocation. Relocating the throttle body means that the wiring to the throttle body must be extended but for ease of installation we have developed these plug-in patch harnesses. BATTERY RELOCATION KIT The Process West battery relocation kit has been developed to move the existing battery from the factory position to give clearance for large air box installations. Our unique system re-locates the existing battery, mounting it behind the factory foglight area on the drivers side of the car. The reason this position was chosen was to keep the battery cables as short as possible, as long cables cause high voltage drop and poor starting performance. The installation of the system is very simple and does not require cutting of any cables. You simply install the new laser cut battery tray and bracket, and mount the new plastic battery terminal distribution block (high density P7000) then connect the cables. The method of extending the battery cables means no cutting and still gives easy access for jump starting/charging if needed. 4 INCH RACE AIR BOX The 4 inch race air box system has been designed for extreme power levels. Utilising the area normally occupied by the battery we have been able to design the ultimate high horse power intake. The air box uses a massive 6 inch internal diameter K&N filter which mounts onto a 6 inch to 4 inch bell mouth which connects to a internally wire re-enforced moulded silicon hose down to the turbo. This combination gives maximum flow for power levels of 500rwkW+. The air box can also be used for high mount turbo configurations. The 4 inch OD air box outlet is at the approximate height of most high mount turbo compressor inlets so a simple section of pipe is all that is needed to use the air box for high mounts. For those that have upgraded their turbo to a 4 inch inlet (0.7A/R cover) we offer a 4 inch to 4 inch silicon hose. This hose simplifies the installation of larger turbos. The hose can be purchased separately or part of an initial air box purchase. Stage 2 Intercooler Throttle Body Re-Location Kit Battery Relocation Kit 4" Race air box Available in Raw or Black Finish Intercooler Core *Please note that hot side intercooler piping is not included in the stage 2 kits. Hot side piping kits can be purchased separately HERE
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