Flywheel + AC to DC Ignition Conversion Kit for Polaris Sportsman Scrambler Magnum Big Boss Ranger 500 1997-2003

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Two flywheels exist for Polaris 500cc models. This flywheel has the code FF97 stamped on its back. In doubt, please refer to specifications. Bring it back to life Introducing a bra nd new ACE Ignition System for your Polaris. Revive your old trusted Polaris and fix it for good with this ignition system that includes : AC to DC conversion system Improved magneto flywheel Benefits Easier diagnosis if a new problem arises Much less expensive than replacing multiple OEM components Quick and easy installation with no need to open the engine The system stabilizes the ignition, especially at low speed Converts the unreliable AC powered ignition to a more modern and reliable DC powered system Improves ignition performance, especially in cold weather There was a run of Sportsman from 1997 to 2002 that were plagued with electrical problems and failure of the ignition system was a matter of when not if. The AC powered ignition was the Achilles heel of an otherwise stone reliable ATV. Unfortunately, the price to replace with an upgraded Polaris kit was well over $500 and it was your only option. With our new Ignition Fix Kit, we convert your problematic 2002/2003/2004 Sportsman 700 AC ignition to a much more reliable DC ignition at less than half of the price of the Polaris upgrade kit. Anyone who rides or repairs the Polaris 500cc ATV's is probably familiar with the flywheel problems common to these models. Most of these bikes will have at least one flywheel failure in their lifetime so far. Low-quality epoxy was used on OEM flywheels to secure the magnets to the rotor body. Over time and many heat cycles, the epoxy fails allowing the magnets to come loose and contact the stator, potentially causing catastrophic damage. The common repair is using JB Weld© Marine Blue Epoxy to reattach the loose original magnets or to install new ones. Our new RMSTATOR™ heavy-duty flywheel rotor for Polaris ATVs is a well-priced solution to problems with the OEM flywheel, and an excellent alternative to all the mechanical troubles you can encounter with a repair. Show more