Highly Responsive Solder Pump for Precise Wave Control The TRZ’s programmable solder pump delivers precise, real-time control of wave height and solder volume through adjustable speed and acceleration settings. Fast response: instant control of wave height and flow Stable wave form: consistent solder delivery Programmable control: optimized for different applications An integrated nitrogen micro-heater (up to 400°C) surrounds the nozzle, maintaining stable temperature and reducing oxidation for consistent solder quality. Solder Connectors with Parallel Rows of Pins in a Single Pass Multiple rows of connector pins can be soldered in a single pass using appropriately sized nozzles, significantly improving throughput. Large-ID nozzles: handle multiple leads simultaneously Custom nozzle options: available for specific applications Higher throughput: fewer passes required Nozzle selection depends on pad area, component spacing, and desired production speed. Wide Variety of Quick-Change Nozzles Available A wide range of precision nozzles allows the system to adapt to different soldering requirements. Sizes from 2.5–20 mm: flexible application coverage Polished stainless steel: smooth, laminar wave flow Stable wave temperature: consistent soldering results Nozzle diameter directly controls wave size and solder coverage area. Compact Solder Pot Slides In and Out for Easy Maintenance The compact 16 kg solder pot remains stationary during operation while the PCB moves in XYZ axes for precise positioning. Slide-out design: fast access for maintenance Compact footprint: efficient benchtop operation Stable process: consistent solder conditions Optional features include a low solder level alarm and automatic solder feeder. View and Record Live Video of Soldering Operations An optional high-definition camera system provides real-time visibility of the soldering process. Live monitoring: view solder joints during operation Recording capability: supports training and validation Adjustable lighting: clear inspection of the soldering area Generate Program Data From PCB Scans or Gerber Data Import Programs can be created quickly using multiple input methods, including Gerber files or PCB images. Gerber import: automatic PCB mapping Image-based setup: create programs from scanned boards Offline programming: build programs on any PC Programs are transferred via USB and can also be adapted for selective fluxing applications. Wave Simulation Mode Checks Solder Coverage Area The wave simulation tool allows users to verify solder coverage before running production. Coverage preview: visualize wave width and reach Nozzle-based simulation: accurate representation Pre-production validation: reduces setup errors Editable Parameters for Complete Control of All Soldering Functions The TRZ software provides detailed control over every step of the soldering process. Adjustable parameters: Z-height, dwell time, XY speed Pump control: flow rate and acceleration Defect prevention: minimizes bridging and icicling All data is organized automatically, and total program time is calculated for efficient planning. Easy Import and Conversion of Gerber Data Into Soldering Programs Imported Gerber data is automatically converted into an editable PCB layout. Visual editor: select pads directly Point or line definition: flexible solder path creation Fast setup: reduces programming time Selective Fluxing System Supports Up to 3 TRZs The optional ULTIMA SSP system provides precise, programmable fluxing for enhanced process control. Pressurized atomization: accurate flux delivery Programmable XY motion: targeted application Multi-machine support: operates up to three TRZ systems
