AOI Programming with Advanced AI Commands The Sherlock AOI Version 2.1 software simplifies inspection programming with powerful AI-driven tools that reduce setup time while improving inspection accuracy. AI-based component recognition and OCR automatically identify components, verify markings, and reduce false rejects, making programming faster and more reliable. AI component recognition: Identifies components without relying on fixed reference images Smarter OCR: Improves text and marking verification while reducing false rejects Faster setup: AI-assisted programming minimizes operator input and programming time Designed for efficient day-to-day operation, the Sherlock software also includes intuitive programming tools that reduce manual work and simplify inspection creation. CAD import, pick-and-place conversion, and a built-in parts library help get new boards into production faster, while Navigation Mode and integrated help tools reduce training time. CAD import & pick-and-place conversion: Accelerate new board setup Built-in parts library: Simplifies programming and reduces operator dependence Navigation Mode: Step-by-step guidance for programming and operation Custom inspection parameters: Configure lighting, inspection zones, and image processing for every component Optimized for Speed, Precision, and Value The Sherlock 500LA combines high-speed motion, rapid imaging, and precision telecentric optics into a tightly integrated system. This optimized design delivers fast, highly accurate inspections without sacrificing image quality or throughput—providing reliable quality control while minimizing operational costs. Guide to Inspection Time (with 20μm Lens): Approx. 5 seconds for a 150 x 150 mm board Approx. 14 seconds for a 330 x 250 mm board Approx. 33 seconds for a 510 x 460 mm board Inspection times may vary based on inspection conditions. Carry time and clamp time are not included. RGB Illumination Enables High-Speed Inspection of Solder Fillet Advanced RGB lighting enhances both speed and accuracy by clearly differentiating solder geometry. Flat surfaces appear red, while sloped areas display in green or blue—creating clear visual contrast that highlights solder fillet shape and coverage in a single image. This allows fast, reliable detection of solder defects while maintaining high inspection speeds for production environments. White LED Lighting for High-Precision Inspection of Part Color and Part Number White LED illumination enables accurate inspection of component markings, color, and placement. The system reliably detects resistor bands, printed text, OCR data, orientation, and placement errors, while minimizing glare and shadows for consistent imaging and fewer false calls. High-Precision Inspection of Tall and Small Components Without Board Vibration The Sherlock 500LA inspects both tall and ultra-small components using a deep depth-of-field telecentric optical system. By keeping the PCB stationary and moving the camera instead, the system eliminates vibration and maintains image clarity while increasing inspection speed. A high-precision X-Y motion system (±50 μm accuracy) enables fast, accurate scanning, while an intelligent conveyor automatically adjusts to each job. Standard features include a pneumatic stopper and vacuum clamp, with optional motorized clamping. The rigid, vibration-damping frame ensures stable, quiet operation in demanding production environments. Go Beyond Defect Detection — Optimize Your Entire Process Optional SPC software transforms inspection data into actionable insights, helping identify trends, detect process issues early, and improve overall yield. The system also supports barcode reading (2D and linear) and OCR, enabling full traceability without additional hardware. Defect Coverage The Sherlock 500LA maintains high-speed inspection regardless of board complexity, scanning up to 75 cm²/sec for thorough defect detection without slowing production. A typical board (185 x 130 mm with 253 components) can be fully processed—including loading and unloading—in approximately 10 seconds. The system accurately detects a wide range of defects, including: Solder joint defects Opens Bridges Fillets Solder Balls Missing Components Displacement Inversion Rotation Protrusion Foreign Material Polarity Number of Poles Area Shape Clinched Leads Color, Direction, and # of pins Pinholes Fuse Presence Hole Blockage Inclined Components Connector Part Number Bent IC Leads Tombstone Billboard Wrong Components Color Code Invariable OCR Harness Color Switch Setting Blowholes (THT) Pin Presence (THT) Insufficient Solder (THT) Wetting (THT) Bent Pins (THT) Reliable Support & Protection for Your Investment Every Sherlock system includes a one-year parts warranty and access to Manncorp’s experienced technical support team. Built-in remote service capability enables fast diagnostics and troubleshooting, while included remote training and setup support help teams get up and running quickly without on-site service.
