xTool MetalFab Laser Welder

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xTool MetalFab: One Machine. A Complete Metal Workshop. Weld, Cut, Clean, and Engrave — All with Industrial-Grade Fiber Laser Precision. The xTool MetalFab is purpose-built for mak ers, fabricators, small businesses, and metalworking professionals who demand industrial performance without the industrial price tag. Most metal shops require a MIG or TIG welder, a separate plasma or laser cutter, a grinder for cleanup — and thousands of square feet to house them all. The xTool MetalFab laser welder and CNC cutter replaces all of it in one compact, intelligent system. Whether you're running a small fabrication business, building custom automotive parts, or prototyping new products, the MetalFab delivers professional-grade results at a fraction of the cost of industrial equipment. Starting from $7,499, this is the all-in-one metal fabrication machine that makes industrial-quality welding, cutting, and cleaning accessible to real shops, real makers, and real businesses. A True 4-in-1 Metal Fabrication System The MetalFab isn't just a laser welder — it's an entire fabrication platform. The fiber laser head detaches from the CNC cutting bed in seconds, transforming into a handheld welding and cleaning gun. One machine gives you four capabilities: CNC Laser Cutting — up to 10mm carbon steel with burr-free edges and ±0.1mm precision at speeds up to 400mm/s Laser Welding — clean, deep welds from 0.2mm ultra-thin sheet metal up to 5mm thick stainless and carbon steel (1200W) Rust & Paint Removal — up to 45mm cleaning width with the MaxClean accessory, 3× wider than competing laser cleaners Laser Engraving — detailed surface marking on stainless steel, carbon steel, anodized aluminum, and more When you're done cutting, the same laser head becomes your welder. When you're done welding, it cleans the seam. No additional machines, no wasted floor space — just one workflow from raw stock to finished part. Industrial Power, Professional Weld Quality The MetalFab uses industrial-grade Coherent fiber laser chips — the same class of components found in equipment costing $30,000 or more. That translates directly into consistent, deep-penetration welds that rival professional TIG and MIG systems, while completing work 4–8× faster with a fraction of the post-processing. Maximum single-side welding depth (1200W): Stainless steel 5mm · Carbon steel 5mm · Galvanized sheet 5mm · Titanium 5mm · Aluminum 4mm · Brass 3mm · Ultra-thin metals from 0.2mm The minimal heat-affected zone (HAZ) prevents warping on thin materials — a critical advantage when working with aluminum or delicate fabrications. Weld quality has been independently verified by SGS, a globally recognized testing and certification authority. Results you can stand behind. Zero Learning Curve. First Weld in Hours, Not Months. Stop fighting unstable arcs, inconsistent beads, and the steep learning curve of TIG welding. The MetalFab's 8-inch smart touchscreen comes loaded with 108+ pre-set material parameters. Pick your material and thickness — the machine sets the rest automatically. Automatic wire feeding: the integrated wire feeder keeps a steady feed rate while you guide the torch — no manual dexterity needed 550g ultra-lightweight welding torch — roughly one-third the weight of comparable tools, with integrated wire feed control and grip sensing built in 5-second quick-release head swap between welding, cutting, and cleaning tips AI-assisted dual camera system handles material recognition and cutting layout automatically Reviewers from Make: Magazine noted they were drawing clean, consistent weld beads within minutes of first use. Customers transitioning from 4kW industrial fiber laser systems say the experience was seamless. Complete beginners report strong, professional-quality welds in their first session. Smart Technology That Saves You Time and Money Three proprietary technologies set the MetalFab apart from every other machine at this price point: VibeFreeCut™ eliminates vibration during CNC cutting for consistently smooth, burr-free edges. No secondary grinding, no wasted material, no rework. FlexiTrack™ keeps the laser perfectly aligned even on warped or uneven stock, so bad material doesn't mean bad cuts. SaveGas™ reduces shielding gas consumption by up to 50% versus conventional setups — achieving burr-free cuts in 4mm stainless using just 87 PSI. Lower operating costs, better ROI, every single day. On top of that, the dual smart camera system (16MP panoramic + precision close-range) uses AI nesting to achieve up to 98.7% material utilization. That compares to roughly 80% with most alternatives. Less scrap, more parts per sheet. 300% Wider Cleaning. Post-Weld Finishing Built In. Most handheld laser cleaners top out at 15mm cleaning width. The MetalFab covers up to 45mm with the MaxClean accessory — that's 300% more surface area per pass. Rust removal, paint stripping, and oxide cleaning go three times faster. After welding, switch to post-weld cleaning mode (up to 10mm width) to produce bright, clean, professional-looking seams without manual grinding or wire brushing. The entire clean-and-finish workflow happens on the same machine, with the same fiber laser head. CNC Cutting: Upgrade to Full Automation When You're Ready The MetalFab laser welder is a fully capable handheld system on its own. But when your production volume grows, a single upgrade unlocks full CNC automation on the same machine. The xTool MetalFab CNC Cutter (610mm × 610mm bed, unlimited pass-through length) connects directly to the welder's fiber laser head and adds: Automated precision cutting at ±0.1mm accuracy and speeds up to 400mm/s Up to 10mm carbon steel cutting (burr-free) with the 1200W welder AI smart nesting via the 16MP camera for 98.7% material utilization Unlimited pass-through for workpieces of any length — no size limit on your projects No second machine to buy. No second software to learn. Your investment in the MetalFab welder is already halfway to a complete CNC production setup. Built for 24/7 Production. Built to Last. This is not a hobbyist laser — it's designed for serious, everyday production use: 10,000+ hour laser lifespan using industrial-grade Coherent fiber laser chips — approximately 30% longer than competing machines at this price point Advanced thermal management for continuous 24/7 operation without performance degradation or downtime Operates from -10°C to 40°C — reliable in cold garages, outdoor shops, and hot industrial environments 10 layered safety features including a contact-activated emission prevention system to prevent accidental firing How MetalFab Stacks Up Against the Competition The MetalFab competes directly with industrial machines costing 3–5× as much — and beats them on versatility, ease of use, and total cost of ownership. Feature xTool MetalFab Industrial Laser Other Laser Traditional All-in-One Solution Cut, Weld, Clean & Engrave Cut & Weld only Cut, Weld & Clean Weld only Max Weld Thickness 5mm SS/Carbon (1200W) 5mm (1200W) 5mm (1200W) 25mm+ (steep curve) Max Burr-Free Cut 10mm Carbon Steel 10mm (1200W) 10mm (vibrations) 10mm (visible burrs) Cleaning Width 45mm CNC auto-cleaning Not available 15mm handheld Not available Starting Price From $7,999 $30,000–$60,000+ $10,000+ Lowest cost Laser Lifespan 10,000+ hrs (SGS Cert.) 10,000+ hrs Under 10,000 hrs N/A Dual Smart Camera 98.7% material use Premium only Not available Not available Built-in Software 108+ one-click presets Not included Not included Not applicable Free 1-on-1 Training Yes, online/offline Available Not available Not available Why Buy from The Maker's Chest? You can purchase the xTool MetalFab from several resellers — including directly from xTool. Here's why serious buyers choose The Maker's Chest: 75-Day Returns — The Longest in the Industry Our 75-day return window gives you real time to put the MetalFab to work and decide if it's right for your shop. xTool's own direct return policy is shorter. You get more time, less pressure. Dual Lines of Expert Support When you buy from us, you get two lines of support: our USA-based technical team and xTool's own support network. If one line is busy or an issue escalates, you have a second line of defense. You're never left figuring it out alone. Real Experts, Not a Call Center Our support staff actually uses these machines. When you call with a question about cut parameters, gas pressure, or a specific material, you're talking to someone who can help — not someone reading from a script. Authorized Reseller — Full Warranty Coverage Your MetalFab is backed by the full manufacturer's warranty, honored by both The Maker's Chest and xTool. Buy with complete confidence. Choose Your MetalFab Configuration Specification 800W Starter 1200W Pro Laser Power 800W 1200W Max Weld — SS/Carbon Steel 4mm 5mm Max Weld — Aluminum/Brass 3mm / 3mm 4mm / 3mm Max Burr-Free Cut (Carbon Steel) 8mm 10mm Max Burr-Free Cut (Stainless) 4mm 5mm Max Cut with Burrs (Carbon) — 12mm Rated Power Draw 3000W (MAX 15A) 4200W (MAX 21A) Wire Feeder Built-in (integrated) Separate unit included Cable Length 3.5m 5m Machine Weight 35kg 38.2kg Input Voltage 200–240V AC 200–240V AC Laser Lifespan 10,000+ hours 10,000+ hours Frequently Asked Questions What metals can the xTool MetalFab weld and cut? The MetalFab works with stainless steel (304/316/410/430), aluminum and aluminum alloys (1060/5083/6061/6063/7075), carbon steel (A36/Q235/1095/#45), titanium (Gr.5), brass, galvanized sheet (DX51D), magnesium alloy, nickel alloy, zinc alloy, and more. It handles virtually every common fabrication metal in regular shop use. Do I need prior welding experience to use the MetalFab? No experience is needed. The machine comes with 108+ one-click material presets and an 8-inch smart touchscreen interface. The automatic wire feeder keeps a consistent feed rate while you focus on guiding the torch. Beginners regularly achieve clean, strong welds within hours of unboxing. A free 1-on-1 commissioning session is included with every purchase from The Maker's Chest. What power outlet does the MetalFab require? The 1200W model requires a 200–240V, 21A or higher dedicated circuit (MAX 4200W draw). The 800W model requires a 200–240V, 15A or higher circuit (MAX 3000W draw). Standard 120V household outlets are not sufficient. For US/Canada customers, NEMA-50P or NEMA-30P plugs are provided. A dedicated 220V circuit is required — consult a licensed electrician if you don't already have one. What's the difference between the 800W and 1200W models? The 1200W Pro welds up to 5mm stainless/carbon steel and cuts up to 10mm carbon steel burr-free. The 800W Starter handles up to 4mm stainless steel and 8mm carbon steel burr-free. The 800W has a built-in wire feeder and is slightly more compact; the 1200W includes a separate wire feeder unit and a longer 5m cable. For most small workshops, the 800W is sufficient. Choose the 1200W if you regularly work with thicker stock or run high-volume production. Is the CNC cutter included with the laser welder? The laser welder and CNC cutter are available individually or as a bundle. The CNC cutter requires one of the MetalFab welders to operate — it shares the same fiber laser head. The CNC bed has a 24"×24" (610×610mm) working area with unlimited pass-through capability for longer workpieces. How much does shielding gas cost to run, and what type do I need? The MetalFab uses 99.99% nitrogen or argon for both welding and cutting. The proprietary SaveGas™ system reduces gas consumption by up to 50% versus traditional setups, achieving burr-free cuts in 4mm stainless at just 87 PSI. This translates to meaningfully lower ongoing operating costs compared to conventional fiber laser equipment. Does the MetalFab require ventilation? Yes. Metal fumes and particulates are generated during laser welding and cutting. xTool recommends ducting to the outdoors or using a certified air filtration/purifier system. This applies to all laser welding and cutting equipment regardless of manufacturer. What is The Maker's Chest's return policy on the MetalFab? We offer a 75-day return window — one of the most generous in the industry for equipment at this price point. This gives you real time to test the machine in actual production conditions. Please contact our support team to initiate a return. What support do I get after purchasing from The Maker's Chest? You get dual-line support: our USA-based expert technical staff plus direct access to xTool's own customer support team. Our team has hands-on experience with xTool equipment and can assist with setup, parameter tuning, material questions, and troubleshooting. Reach us by phone, email, or live chat during business hours. Every purchase also includes a free 1-on-1 machine commissioning session. How long does the laser last, and is it covered under warranty? The MetalFab uses industrial-grade Coherent fiber laser chips rated for 10,000+ hours — approximately 30% longer than competing machines at this price point. The laser delivers stable output throughout that lifespan. Full warranty coverage is backed by both The Maker's Chest and xTool. Can the MetalFab cut non-metal materials? The CNC cutter is optimized for metals including stainless steel, carbon steel, aluminum, brass, titanium, and galvanized sheet. It is not recommended for highly reflective metals (copper, silver, uncoated brass) in engraving mode. It is not designed for wood, acrylic, or other non-metal materials. Is the MetalFab certified and safe to use in a shop environment? Yes. The xTool MetalFab is CE, FCC, and FDA certified and carries a Class 4 laser safety classification. It includes 10 layered safety features, including a contact-activated emission prevention system. Appropriate laser safety eyewear rated for the 1080nm wavelength is required during operation. The machine has also been cataloged in MIT's Center for Bits & Atoms research inventory, validating its performance and reliability. Show more